MOTOR JIKOV Fostron Inc. Division Forms

The production program focuses on pressure single- and multi-use moulds for the production of castings from aluminum or zinc alloys and trimming tools. We process our own technical documentation in 3D for the development and production of molds, including the simulation of the filling process. The division also offers production based on customer documentation.

Certification

MOTOR JIKOV Fostron a.s. is certified according to EN ISO 9001:2015 for the scope of applicability:

• Production and sale of molds and trimming tools

Download

• MJF Certificate – EN ISO 9001:2015

Technological Equipment

• 6x CAD stations, 3x CAM NX (Unigraphics), 3x CAM Work NC
• AGIE COMPACT 3 die sinking machine (xyz) – 500 x 350 x 500 mm, max. workpiece weight 800 kg
• EXERON EDM 313 die sinking machine (xyz) – 620 x 420 x 400 mm, max. workpiece weight 1 500 kg
• MAKINO U6 Heat wire EDM machine (xyz) – 650 x 450 x 420, max. workpiece weight 1500 kg
• MAKINO EU64 wire EDM machine (xyz) – 600 x 400 x 260 mm, max. workpiece weight 1 500 kg
• MCV 1000 machining center (xyz) – 1 016 x 610 x 660 mm, max. workpiece weight 700 kg
• MCV 750 SPRINT machining center (xyz) – 750 x 500 x 500 mm, max. workpiece weight 650 kg
• MAKINO S33 machining center (xyz) – 650 x 500 x 450 mm, max. workpiece weight 450 kg
• TRIMILL DEPOSPEED 1011 machining center (xyz) – 1 100 x 1 000 x 700 mm, max. workpiece weight 8 000 kg
• Exeron Digma HSC 600/5 five-axis machining center (xyz) – 650 x 550 x 400, graphite machining
• Maxxmill 500 five-axis machining center (xyz) – 650 x 550 x 500, max. table load: 250 kg
• Linearmill 600 five-axis machining center (xyz) – 600 x 500 x 500, max. table load: 600 kg
• Geibel + Holtz FS 850 GT CB surface grinder (xyz) – 800 x 500 x 625 mm, max. table load: 1 100 kg
• ZEISS ECLIPSE measuring machine – 1 000 x 1 600 x 580 mm
• Zeiss Eclipse 776 measuring machine – 700 x 700 x 600 mm
• REIS TUS 130 spotting press, table 1 300 x 1 600 mm, load capacity 6 000 kg

Products

• Molds for pressure die casting Al and Zn
• Trimming tools

Technical specifications of cooperation

• Insert materials from Uddeholm, Kind, Thyssen companies (Dievar, 1.2367, 1.2343, 1.2344)
• Complete documentation in 3D – change management supported by SW Teamcenter
• Heat treatment – Bodycote
• Own filling simulation in SW ProCast
• Work organization and order monitoring
• A schedule is prepared for each order, which is checked weekly. Detailed production planning is carried out with the support of MS Dynamics Axapta – the output is a control of compliance with deadlines.
• Production with preference for HSC milling
• Interoperational control – 100% of the dimensions affecting the quality of the mold are measured according to 3D models during production (minimization of manual interventions during assembly).

Significant customers