MOTOR JIKOV Engineering a.s. Pressure Casting Division

This is a specialized facility for the production of highly demanding castings, recently expanded with low-pressure casting using top-notch Kurtz technology. A substantial part of the production is intended for the international automotive industry, consumer industry, and electrical industry. The tradition of quality production dates back to the 1970s, a period of extensive production of carburetors and components of pneumatic brake systems.

Certification

The Pressure Casting Division is certified according to international standards

• EN IATF 16949:2016
• EN ISO 9001:2015
• EN ISO 14001:2015

Download

• Certificate EN ISO 14001:2015
• Certificate EN ISO 9001:2015
• Certificate IATF 16949:2016

TVC – Technological Development Center

Development of technological processes and concepts of robotic workstations for the production of high-pressure Al castings in unmanned operation and with minimal production times.

Technological Equipment

High-pressure aluminum casting machines

• 2x COLOSIO PFO 560
• 2x Bühler SC 66
• 1x Müller Weingarten 1000
• 3x COLOSIO PFO 1000

High-pressure zinc casting machines

• 1x Frech DAW 20t
• 1x Frech DAW 80t
• 1x Frech DAW 125t
• 1x Frech DAW 160t
• 1x Frech DAW 315t

Low-pressure casting machines

• 1x KURTZ AL16-12SR
• 2x LPM BPS800-SX

Thermal processing

• 1 x Aluminum castings thermal processing line T4 - T6 from Realistic company

Processed Materials

Aluminum alloys - High pressure casting

• Al 226 (EN 1706 EN AC-46000, DIN 1725-226 AlSi9Cu3, AA A380.0, JIS H 5302 ADC12)
• Al 231 (EN 1706 AC-47100, DIN 1725-231 AlSi12Cu1, JIS H 5302 ADC1C)

Low pressure casting

• AlSi7Mg and other aluminum alloys

Zinc alloys

• Z410 (EN 12844 ZPO410, DIN 1743-2 Z410 (ZnAl4Cu1))
• Z430 (EN 12844 ZPO430, DIN 1743-2 Z430 (ZnAl4Cu3))

Technical specification of cooperation

• Production of demanding castings from zinc and aluminum alloy
• Optimal weight up to 7 kg for aluminum alloy castings
• Optimal weight up to 3.5 kg for zinc alloy castings
• Optimal series 20,000 - 1,000,000 units per year
• Clamping force of presses for high-pressure aluminum casting 320 - 1,000 tons
• Clamping force of the press for casting from zinc alloys 20–315 tons

Major customers