The production program is focused on single- and multi-cavity pressure tools for production of aluminium or zinc alloy castings, and trimming tools. For the development and production of die-casting tools we process own 3D technical documentation, including flow simulation. The division also offers production according to customer documentation.
Certification
MOTOR JIKOV Fostron is certified according to EN ISO 9001:2008 for the following scope:
Production and sale of die-casting tools and trimming tools.
Downloads
MJF certificate – EN ISO 9001 : 2008
Technology
6x CAD station, 3x CAM NX Unigraphics, 3x CAM SW Work NC.
AGIE COMPACT 3 (xyz) – 500 x 350 x 500 mm, maximum workpiece weight of 800 kg.
EXERON EDM 313 (xyz) – 620 x 420 x 400 mm, maximum workpiece weight 1,500 kg.
Electro-erosive wire cutter MAKINO U6 HEAT (xyz) – 650 x 450 x 420 mm, maximum workpiece weight 1,500 kg
Electro-erosive wire cutter MAKINO EU64 (xyz) – 600 x 400 x 260 mm, maximum workpiece weight 1,500 kg.
MCV 1000 (xyz) machining centre – 1,016 x 610 x 660 mm, maximum workpiece weight 700 kg.
MCV 750 SPRINT (xyz) machining centre – 750 x 500 x 500 mm, maximum workpiece weight 650 kg.
MAKINO S33 (xyz) machining centre – 650 x 500 x 450 mm, maximum workpiece weight 450 kg.
TRIMILL DEPOSPEED 1011 (xyz) machining centre – 1,100 x 1 000 x 700 mm, maximum workpiece weight 8,000 kg.
Exeron Digma HSC 600/5 machining centre
Maxxmill 500 machining centre – 650 x 550 x 500 mm, maimum table load 250 kg
Linearmill 600 machining centre – 600 x 500 x 500 mm, maximum table load 600 kg
Geibel + Hotz FS 850 GT CB (xyz) flat grinding machine – 800 x 500 x 625 mm, maximum table load 1,100 kg.
ZEISS ECLIPSE – 1,000 x 1,600 x 580 mm measuring device
ZEISS ECLIPSE – 776 – 700 x 700 x 600 mm measuring device
REIS TUS 130 fitting press, table 1,300 x 1,600 mm, cargo capacity 6,000 kg.
Products
Al and Zn die-casting tools
Trimming tools
Technical specifications for cooperation
Inserts materials by Uddeholm, Kind, Thyssen (Dievar, 1.2367, 1.2343, 1.2344)
Complete 3D documentation – change management with support of SW Teamcenters
Heat treatment – Bodycote
Own flow simulation using ProCast SW
Work organisation and monitoring of orders
Every order has a schedule, which is checked on weekly basis. Detailed production planning is supported by MS Dynamics Axapta to check that deadlines are met.
Production with the preference of HSC milling.
In-process control: All dimensions affecting tool quality are measured according to 3D models during the production (minimisation of manual interference during assembly).
Top customers
